ProtoQuote prepared for:
ABC Design Co.
Quote Number:
2188
Quote Date:
22-Sep-2006
Part Name/Number:
Folding sample part UK rev1
Extents:
194.826 mm x 250.216 mm x 19.05 mm
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Thank you for the opportunity to quote your parts. We look forward to working with you on this project. Should you have any questions, please do not hesitate to contact us at +44 (0) 1952 607447.
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Enter Specifications
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Changes below will reflect automatically in your price:
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Cavities:
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A (green) side finish:
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B (blue) side finish:
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Sample Quantity:
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Delivery:
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Material:*
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*The highlighted materials are preferred for their availability and/or cost.
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You have selected a premium quick-turn delivery. Certain restrictions apply. Please review the Quick Turn Rules for more information.
You have chosen a glass-filled resin. Please note that parts moulded with glass-filled resins are more likely to suffer from warp than with unfilled resins.
You have selected a textured finish. Please note that a PM-T1 (light bead blast texture) may only be applied to areas which are drafted 3 degrees or more, and that PM-T2 (medium bead blast texture) may be applied in areas which are drafted 5 degrees or more.
You have chosen a TPE (thermoplastic elastomer). Please note that it is very difficult to predict the shrink of this resin. It is sensitive to wall thickness, part design, moulding process parameters and lot-to-lot variation. Please call Protomold Customer Service Engineering to discuss if you have questions -- +44 (0) 1952 607447.
Due to the size of your part, side pull cams or some other geometry constraint of your part, we must place it in a large mold which runs in a large press. There is a 10 cubic inch minimum shot size on this press. We will use a disposable dummy part to achieve this minimum, and your parts are priced accordingly.
You have selected "Customer supplied material". Please click here for helpful instructions, special notes, and summary terms.
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Tooling cost:
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£3,059
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Parts@ £1.64:
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£41
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Delivery premium:
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£0
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Material charge:
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£0
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Total GBP:
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£3,100
Changes Required
A new model is required before ordering from this ProtoQuote. Please see issues below.
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Piece price quotation (in
GBP) for future/additional orders based on the following material:
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Price/part:
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£0
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Quantity:
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5000
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Setup charge:
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£333
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Total GBP:
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£333
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Review Issues
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The following illustrations indicate changes to the model which are required for compatibility with the Protomold process.
1. Features require the minimum thickness indicated by the colour below:
minimum thickness = 0.50 mm
An updated file will be needed to make this part.
The following illustrations indicate part design considerations for optimal performance in the injection moulding process.
1.
Yellow colour coding indicates areas where part thickness is significantly less than nominal. These areas may have fill problems.
2.
Yellow colour coding indicates areas where part thickness is significantly less than nominal. These areas may have fill problems.
3.
Dark blue colour coding indicates areas where part thickness is significantly greater than nominal. Sink marks, voids, and excessive shrink are possible in these areas. Warp of these and other areas of the part may occur.
4.
Dark blue colour coding indicates areas where part thickness is significantly greater than nominal. Sink marks are possible in these areas.
5.
If you choose a textured finish on your part: PM-T1 (light bead blast texture) generally requires at least 3 degrees of draft, and PM-T2 (medium bead blast texture) generally requires at least 5 degrees of draft. Faces coloured red have a draft of less than 3 degrees, and faces coloured yellow have a draft of 3-5 degrees. If you do want a textured finish on these faces, we recommend adding additional draft to avoid possible drag marks, cosmetic flaws, missing texture, and to assist in proper ejection of the part.
6.
If you choose a textured finish on your part: PM-T1 (light bead blast texture) generally requires at least 3 degrees of draft, and PM-T2 (medium bead blast texture) generally requires at least 5 degrees of draft. Faces coloured red have a draft of less than 3 degrees, and faces coloured yellow have a draft of 3-5 degrees. If you do want a textured finish on these faces, we recommend adding additional draft to avoid possible drag marks, cosmetic flaws, missing texture, and to assist in proper ejection of the part.
The following illustrations indicate general information about how your part will be moulded and areas in which the moulded part will differ from the geometry of the CAD model due to the milling process used in mould manufacture.
1.
Corners that will have a radius due to the milling process are colour coded as follows:
radius = 0.20 mm
radius = 0.28 mm
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Notes
- Customers are responsible for ensuring that the properties and performance of the resin selected meet the requirements of their application.
- There is no provision within the Protomold process to make the tool "steel safe." Since dimensional tolerances are highly dependent on the material selected and on the part design, we are not able to guarantee that a specific tolerance will be met.
- A-side shown in green. B-side (ejection side) shown in blue.
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The expected tolerance in a well designed part in PP, Natural (PP PP7064L1) is +/- (0.08 mm + 0.005 mm/mm).
Terms and Conditions - ProtoQuote
This quote is valid only for the 3D CAD model on which it was based. Any change to the 3D CAD model requires an updated quote.
All premium delivery options are subject to review at time of order.
Payment terms are: net 30 with approved credit or Visa / MasterCard / American Express or 50% deposit / balance before shipment.
Parts are FOB Telford, Shropshire, UK. Customer pays all shipping/delivery costs.
Due to the proprietary nature of the Protomold mould making process, the moulds are generally not compatible with or transferable to other moulder's equipment. Protomold retains ownership of the moulds.
Protomold assumes no responsibility for the design of the parts that are the subject of this quote. To the extent Protomold personnel recommend design modifications, they do so to help meet the requirements of Protomold's own manufacturing process. The customer retains sole legal responsibility for the design specifications and performance of the parts that are the subject of this quote.
The parts that are the subject of this order may be subject to EU export control laws and laws of the country where it is delivered or used: the customer must abide by all these laws. Parts may not be sold, leased or transferred to restricted end users or countries or for a user involved in weapons of mass destruction or genocide. By receiving these parts you agree that you are legally responsible for using or distributing these parts in compliance with EU export control laws and that you will comply with these laws, including not selling or distributing the parts to prohibited parties or end users as described in the E.U. export regulations and obtaining all necessary export licenses or approvals that may be required if you sell or export the parts to parties or countries for which a license or approval is required.
This quote is valid for 30 days.
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