ProtoQuote prepared for:
ABC Design Co.
Quote Number: 2188  Quote Date: 22-Sep-2006
Part Name/Number: Folding sample part UK rev1
Extents: 194.826 mm x 250.216 mm x 19.05 mm
Thank you for the opportunity to quote your parts. We look forward to working with you on this project. Should you have any questions, please do not hesitate to contact us at +44 (0) 1952 607447.
  Enter Specifications   Changes below will reflect automatically in your price:

Cavities:
A (green) side finish: HyperLink
B (blue) side finish: HyperLink
Sample Quantity:
Delivery: HyperLink
Material:* HyperLink
*The highlighted materials are preferred for their availability and/or cost.
Your Price

Tooling cost:
£3,059
Parts@ £1.53:
£38.25
Delivery premium:
£0
Material charge:
£0
Total GBP:
£3,097.25

Changes Required
A new model is required before ordering from this ProtoQuote. Please see issues below.
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ORDERS UP TO 100,000 PARTS 
Piece price quotation (in GBP) for future/additional orders based on the following material:
Enter lot size:    
Price/part:
£0
Quantity:
500
Setup charge:
£333
Total GBP:
£333
 
  Review Issues

Required Changes

The following illustrations indicate changes to the model which are required for compatibility with the Protomold process.

issue image

1. Features require the minimum thickness indicated by the colour below:

    minimum thickness = 0.50 mm

An updated file will be needed to make this part.


Mouldability Advisory

The following illustrations indicate part design considerations for optimal performance in the injection moulding process.

issue image

1. Yellow colour coding indicates areas where part thickness is significantly less than nominal. These areas may have fill problems.

issue image

2. Yellow colour coding indicates areas where part thickness is significantly less than nominal. These areas may have fill problems.

issue image

3. Dark blue colour coding indicates areas where part thickness is significantly greater than nominal. Sink marks, voids, and excessive shrink are possible in these areas. Warp of these and other areas of the part may occur.

issue image

4. Dark blue colour coding indicates areas where part thickness is significantly greater than nominal. Sink marks are possible in these areas.

issue image

5. If you require a textured finish on your part: PM-T1 (light bead blast texture) requires at least 3 degrees of draft, and PM-T2 (medium bead blast texture) requires at least 5 degrees of draft. Faces coloured red have a draft of less than 3 degrees, and faces coloured yellow have a draft of 3-5 degrees. Additional draft will need to be added to these faces in order to accommodate your texture choice.

issue image

6. If you require a textured finish on your part: PM-T1 (light bead blast texture) requires at least 3 degrees of draft, and PM-T2 (medium bead blast texture) requires at least 5 degrees of draft. Faces coloured red have a draft of less than 3 degrees, and faces coloured yellow have a draft of 3-5 degrees. Additional draft will need to be added to these faces in order to accommodate your texture choice.


Other Info

The following illustrations indicate general information about how your part will be moulded and areas in which the moulded part will differ from the geometry of the CAD model due to the milling process used in mould manufacture.

issue image

1. Corners that will have a radius due to the milling process are colour coded as follows:

    radius = 0.20 mm
    radius = 0.28 mm

Notes
  • Customers are responsible for ensuring that the properties and performance of the resin selected meet the requirements of their application.
  • There is no provision within the Protomold process to make the tool "steel safe." Since dimensional tolerances are highly dependent on the material selected and on the part design, we are not able to guarantee that a specific tolerance will be met.
  • A-side shown in green. B-side (ejection side) shown in blue.
  • The expected tolerance in a well designed part in PP, Natural (PP PP7064L1) is +/- (0.08 mm + 0.005 mm/mm).


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